Trapezoidal roll forming machine
0.3–1.0mm thickness, 10–25m/min
- CE / ISO9001
- 0.3–1.0mm thickness
- 600–1200mm coverage
- 15+ years experience
Tel:0086 15194755533
Email:dtrollformingmachine@gmail.com
what is Trapezoidal roll forming machine
A Trapezoidal Roll Forming Machine is a specialized cold roll forming system designed to produce trapezoidal-profile metal panels for roofing and wall cladding applications. It is widely used in industrial, commercial, and residential construction projects.
The term “trapezoidal” refers to the cross-sectional shape of the finished panel, featuring ribs with straight or sloped sides and flat tops, creating a trapezoidal profile. Compared with traditional corrugated profiles, this geometry provides improved water-carrying capacity and greater spanning capability, making trapezoidal panels suitable for a wide range of roofing and wall cladding applications.
Trapezoidal Roof Sheet
A trapezoidal panel, also known as a trapezoidal profile, trapezoidal rib panel, or box profile panel, is a metal roofing and cladding panel featuring distinctive trapezoidal ribs with flat tops, sloped sides, and wide flat pans between the ribs.
Unlike corrugated panels, which feature a sinusoidal wave profile, trapezoidal panels have straight, angular ribs that provide high structural strength, load-bearing capacity, and spanning capability. This profile is widely used for both roofing and wall cladding applications.
Technical Specifications – Trapezoidal Roll Forming Machine
| Parameter | Typical Range / Option |
|---|---|
| Profile produced | Trapezoidal roof/wall panel (customizable rib height, pitch, coverage) |
| Rib height | 15mm – 75mm (based on customer requirement) |
| Rib pitch (spacing) | 100mm – 300mm |
| Effective coverage | 600mm – 1200mm (most common: 750, 820, 840, 900, 920, 1000mm) |
| Material thickness | 0.3mm – 1.0mm (up to 1.2mm on heavy‑duty model) |
| Material type | Galvanized steel, PPGI, Galvalume®, aluminum |
| Feeding width (coil) | 800mm – 1250mm (depends on coverage) |
| Forming speed | 10 – 25 m/min (up to 30m/min for high‑speed) |
| Forming stations | 16 – 24 stations |
| Main shaft diameter | φ75mm – φ95mm (45# / GCr15 forged steel) |
| Roller material | 45# steel + hard chrome plating (HRC58‑62) – GCr15 bearing steel optional |
| Cutting type | Hydraulic servo tracking cutting (post‑cut or pre‑cut available) |
| Cutting tolerance | ±1.5 mm |
| Cutting blade material | Cr12Mov / SKD11 (HRC58‑62) |
| Control system | PLC + touch screen (Siemens / Delta / Mitsubishi) |
| Main motor power | 4kW – 11kW |
| Hydraulic motor power | 3kW – 5.5kW |
| Power supply | 380V/50Hz, 220V/60Hz, 480V/60Hz, 415V/50Hz – customizable |
| Machine dimensions | ~7,000 – 12,000 mm (L) × 1,500 mm (W) × 1,500 mm (H) |
| Machine weight | 4,000 – 9,000 kg |
| Frame structure | 300H – 350H steel welded, precision ground |
Optional equipment:
- Manual or Hydraulic Decoiler – Available in 5-ton, 10-ton, and 15-ton capacities.
- Automatic Stacking System – Programmable sheet counting for automatic stacking according to preset quantities.
- Pre-Cut or Post-Cut System – Available with either pre-cutting or post-cutting to meet different production requirements.
- Hydraulic Punching / Slotting Unit – Optional hydraulic system for punching holes or slots in the panels.
- Embossing / Marking Unit – Optional unit for embossing or marking the finished panels.
- Double-Layer Configuration – Two different profiles can be produced on one machine.
- Safety Guarding with Emergency Stop – Protective safety guards equipped with an integrated emergency stop system.
Production Line Flow
Decoiler → Leveling & Feeding → Roll Forming (16–24 stations) → PLC Length Setting → Hydraulic Servo Cutting → Output Table → (Optional Stacker)
Finished Trapezoidal Panel Gallery
- Trapezoidal Rib Close-Up – Flat tops, sloped sides, and wide flat pans between the ribs.
- Low-Rib Profile (15–25 mm) – YX15-225-900, suitable for wall cladding.
- Medium-Rib Profile (25–35 mm) – YX35-125-750, suitable for roofing applications.
- Deep-Rib Profile (50–75 mm) – YX75-200-600, suitable for roofing panels.
| Feature | Typical Value |
|---|---|
| Rib shape | Trapezoidal (flat top, sloping sides, flat bottom pan) |
| Rib height | 20mm – 75mm (depending on application) |
| Rib pitch (spacing) | 100mm – 300mm |
| Effective coverage | 600mm – 1200mm (most common: 750mm, 820mm, 920mm, 1000mm) |
| Material thickness | 0.3mm – 1.0mm (up to 1.2mm for heavy duty) |
Why Choose Our Trapezoidal Roll Forming Machine?
Heavy-Duty Machine Frame
Built with a 300H–350H welded steel frame and Ø75–Ø95 mm precision-ground shafts. The heavy-duty construction minimizes shaft deflection at high forming speeds, helping produce straight, distortion-free panels.
Automatic PLC Control System
Equipped with a Siemens or Delta PLC and touchscreen interface. A single operator can control panel length, quantity, and batch production settings. Cutting accuracy is up to ±1.5 mm.
High-Speed Hydraulic Tracking Cutting
The hydraulic tracking cutting system cuts panels while the machine is running, minimizing production interruptions. It delivers clean, burr-free edges and supports neat, consistent panel stacking.
Wide Profile Range
One machine can produce multiple trapezoidal profiles by changing the roller tooling set, from shallow 15 mm wall panels to deep 75 mm structural panels.
Global Voltage Compatibility
Power configurations can be customized to local electrical standards, including 380V/50Hz, 480V/60Hz, 220V/60Hz, and 415V/50Hz, for easier installation and commissioning.
Direct Factory Support
We are the manufacturer, providing direct factory pricing, quality control, and technical support without intermediaries. Customers receive direct assistance from our engineering and after-sales teams.
Complete Production Line Solution
Complete solutions are available from decoiling and roll forming to cutting and stacking. Each machine can be test-run before shipment, with a test video provided for reference. Spare parts lists and technical documentation are also included.
FAQ
What profiles can your machine produce?
| Any trapezoidal profile. Tell us your required rib height (15–75mm), pitch (100–300mm), and effective coverage (600–1200mm). We design rollers accordingly. |
Can the same machine produce multiple trapezoidal profiles?
Yes – by changing the roller set. We can also supply a double‑layer machine to produce two different profiles without changing rollers.
What thickness can the machine handle?
Standard: 0.3–1.0mm. Heavy‑duty version: up to 1.2mm.