AG panel roll forming machine

AG panel roll forming machine

36" Coverage, 3/4" Rib, PLC Automatic
Tel:0086 15194755533
Email:dtrollformingmachine@gmail.com

What is AG Panel?

AG Panel (short for “Agricultural Panel”) is one of the most popular exposed fastener metal roofing and siding profiles in the construction industry — particularly dominant across the United States and Canada. It has become the go‑to choice for post‑frame (pole barn) buildings, farm structures, residential metal roofing, and light‑commercial projects because it balances cost, durability, and ease of installation.

The distinguishing feature of this profile is 3/4″ tall major ribs spaced 9″ on‑center, delivering efficient water shedding while maintaining high structural strength. Each panel typically contains 5 major ribs plus 8 stiffening ribs that effectively eliminate oil‑canning (surface distortion).

Our company's AG Panel Roll Forming Machine is primarily used to produce products featuring this specific panel profile.

The rollers of our AG Panel Roll Forming Machine are manufactured from GCr15 bearing steel or forged 45# steel, subjected to precision CNC machining and hard chrome plating (with a hardness of HRC 58–62). The machine frame is welded from high-strength 350H steel and equipped with precision-ground main shafts ranging in diameter from φ75mm to φ80mm.

Technical Specifications — AG Panel Roll Forming Machine

ParameterSpecification
Product producedAG Panel (Agricultural Panel) — 3/4″ rib height, 9″ rib spacing
Effective panel coverage36 inches (standard)
Material typeGalvanized steel, Galvalume®, PPGI, aluminum (customer choice)
Material thickness (gauge)29 gauge, 26 gauge, 24 gauge (0.3mm – 0.8mm equivalent)
Coil width (feeding width)40-7/8″ to 43″ (~1040mm – 1090mm)
Forming speed10 – 30 m/min (adjustable)
Forming stations16 – 22 stations
Main shaft diameterφ75mm – φ80mm (45# / 40Cr forged steel)
Roller materialGCr15 bearing steel or 45# steel + hard chrome plating (HRC58‑62)
Cutting typeHydraulic tracking cutting / servo motor cutting
Cutting tolerance±1.5mm
Cutting blade materialCr12Mov or SKD11 (HRC58‑62)
Control systemPLC + touch screen (Siemens / Delta / Mitsubishi)
Main motor power5.5kW – 11kW
Power supply380V/50Hz, 480V/60Hz, 220V/60Hz — customizable to USA/Canada standards
Machine dimensions~7,000 – 9,000 mm (L) × 1,500 mm (W) × 1,500 mm (H)
Machine weight7,500 – 10,000 kg

Optional equipment:

  • Manual / hydraulic decoiler (5 tons / 10 tons)
  • Automatic stacker (count by pieces)
  • Pre‑cut or post‑cut system (pre‑shear available)
  • Double‑layer (dual‑deck) configuration — AG panel on upper level, R‑Panel /PBR panel on lower level
  • Embossing / marking device
  • Remote control system
  • Safety covers and E‑stops

How the AG Panel Roll Forming Line Works

Decoiler → Leveling & Feeding → Roll Forming (16‑22 stations) → PLC Length Setting → Hydraulic/Servo Cutting → Output Table → (Optional Stacker)

Production Line Flow

The entire process is fully PLC‑controlled. One operator sets panel length and quantity on the touchscreen. The machine automatically forms the AG profile with 3/4″ ribs on 9″ centers, cuts precisely to length, and delivers finished panels ready for packaging or installation.

Finished AG Panels — Real Samples & Applications Across North America

Key AG Panel specifications at a glance:

  • 有效覆盖范围:36英寸(标准)
  • 肋骨高度:3/4″
  • 肋间距:中心 9 英寸
  • 规格选项:29 规格、26 规格、24 规格
  • 最小屋顶坡度:3:12(带密封胶)
  • 材质:镀锌钢、镀铝锌、彩涂钢
  • UL 认证:UL2218 4 级抗冲击性、UL580 90 级风抗力、UL790 A 级防火性

Why is AG Panel so popular in North America?

Affordable: Lower material cost vs. architectural standing seam roofs
Fast installation: Broad 36″ coverage reduces labor and installation time
Proven durability: Properly coated panels withstand moderate wind, snow, and UV exposure
Versatile: Works for roofs, walls, soffits, and canopies
Certified safety: UL Class 4 impact and Class 90 wind uplift provide insurance premium reductions for property owners
Visual: AG profile cross‑section drawing with dimensions + finished AG panel photo + barn/farm installation photo.

Applications

🏚️ Agricultural Buildings: Barns, pole barns, equipment sheds, grain storage
🏠 Residential: Garages, workshops, backyard sheds, carports
🏭 Light‑Commercial: Small warehouses, retail outbuildings, utility structures
🧱 Walls & Soffits: Vertical siding, canopies, soffit panels

Why Choose Our AG Panel Roll Forming Machine?

🔧 Precision AG Tooling – GCr15/45# forged steel rollers with hard chrome plating, CNC machined to reproduce authentic 3/4″ rib profile with 9″ spacing. HRC58‑62 hardness for long production runs.
⚙️ Heavy‑Duty Frame Construction – 350H high‑strength steel welded frame and φ75mm precision spindles. Stable operation at speeds up to 30m/min with minimal vibration.
🎯 PLC Automatic Control – Siemens / Delta touchscreen interface. One operator can set length, quantity, and production schedule. Automatic cutting with ±1.5mm tolerance.
🔪 High‑Accuracy Cutting System – Cr12Mov / SKD11 hardened blades with servo motor or hydraulic tracking cutting. Burr‑free finished panels ready for installation.
🌍 USA/Canada Voltage Ready – Customized to your local power: 480V/60Hz, 220V/60Hz, 380V/50Hz, or 415V/50Hz. All control panels pre‑wired and tested.
🏭 Direct Factory Support – We manufacture, not trade. You get factory pricing, direct quality control, and fast after‑sales technical support without middlemen.
🔄 Double‑Layer Option Available – Produce AG Panel on one level and R‑Panel/PBR on the other. Two popular US profiles. One machine. One footprint.
📦 Full Production Line Support – Complete line from uncoiler to stacker. Pre‑shipment test run with video report. Spare parts list included.

AG Panel vs. PBR vs. R‑Panel — Which Profile Should You Produce?

FeatureAG PanelR‑Panel / PBR Panel
Primary marketAgricultural, residential, light‑commercialCommercial, industrial, steel buildings
Typical gauge29 gauge (standard), 26 gauge26 gauge (standard), thicker available
Rib height3/4″Deeper rib (over 1″)
StrengthGood for moderate spans and lighter loadsStronger — designed for wider purlin spacing and heavier loads
Common end useBarns, pole barns, sheds, garages, residentialWarehouses, commercial buildings, large-scale agricultural

FAQ

Can you produce both AG Panel and R‑Panel on the same machine?

Yes — with our double‑layer (dual‑deck) machine, you can produce AG panels on one level and R‑Panel / PBR panels on the other. Only one level runs at a time, but two profiles from one footprint

What material thickness does the machine support?

29 gauge, 26 gauge, and 24 gauge — approximately 0.3mm to 0.8mm depending on material type

What power supply is required for USA/Canada?

Standard US power is 480V/60Hz. We customize to your local voltage. 380V/50Hz and 220V/60Hz also available

Can you customize colors and finishes on the panels?

The machine forms the profile — color comes from your coated coil supplier. We can help you understand coil specifications needed for AG panel production.

We specialize in the production of cold-bending roll forming equipment for sheet metal used in major industries such as guardrails, doors and windows, light-gauge steel framing, color-coated steel, and dust removal systems.

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Contact

Email

dtrollformingmachine@gmail.com

Tel

0086 15194755533

Address

Nanpi, Cangzhou , Hebei Province China