Corrugated roll forming machine
Simple, Reliable, Cost‑Effective
- CE / ISO9001
- 0.2–0.8mm thickness
- 10–25m/min
- PLC automatic control
Tel:0086 15194755533
Email:dtrollformingmachine@gmail.com
What Is a Corrugated Sheet?
A corrugated sheet is a metal panel with a repeating wave‑like (sinusoidal) profile. It is the most basic and widely used roofing and cladding material in the world – from rural farm buildings in Africa to industrial sheds in Southeast Asia and residential roofs in South America.
The wave pattern gives the sheet strength and rigidity while keeping material thickness low, making it an economical choice for large roof areas. Corrugated sheets can be made from galvanized steel, PPGI (pre‑painted), aluminum, or stainless steel.
Our company's Corrugated Roll Forming Machine is capable of producing this type of profile.
A Corrugated Roll Forming Machine is a industrial machine that continuously produces corrugated metal sheets – the classic wavy (sinusoidal) roofing and cladding panels used worldwide. It is the simplest, most affordable, and most popular type of roll forming machine for basic metal roofing.
Corrugated sheets are characterized by a repeating wave pattern with a standard pitch (distance between wave peaks) of 75mm (common in Europe, Asia, Africa) or 100mm (common in Australia, Latin America). The wave height is typically 12–18mm.
Technical Specifications – Corrugated Roll Forming Machine
| Parameter | Typical Range / Option |
|---|---|
| Profile produced | Sinusoidal corrugated sheet |
| Wave pitch | 75mm, 100mm (customizable: 60mm, 80mm, 125mm) |
| Wave height | ~12–18mm (depends on pitch) |
| Effective coverage | Based on number of waves × pitch (e.g., 20 waves × 75mm = 1500mm) |
| Material thickness | 0.2mm – 0.8mm (24‑30 gauge; up to 1.0mm on request) |
| Material width (coil) | 600mm – 1250mm (based on required waves) |
| Forming speed | 10 – 25 m/min |
| Forming stations | 12 – 18 stations |
| Main shaft diameter | φ60mm – φ75mm (45# forged steel) |
| Roller material | 45# steel + hard chrome plating (HRC55‑58) |
| Cutting type | Hydraulic stationary cutting or post‑cut |
| Cutting tolerance | ±2.0mm |
| Control system | PLC + touch screen (optional manual push‑button) |
| Main motor power | 3kW – 7.5kW |
| Power supply | 380V/50Hz, 220V/60Hz, 415V/50Hz – customizable |
| Machine dimensions | ~5,000 – 7,000mm (L) × 1,200mm (W) × 1,200mm (H) |
| Machine weight | 3,000 – 5,000 kg |
Optional equipment:
- 手动/液压开卷机（3t/5t/10t
- 自动堆垛机
- 预切或后切系统
- 手动或自动送卷
How the Corrugated Roll Forming Line Works
Decoiler → Leveling / Feeding → Roll Forming (12–18 stations) → Length Setting → Hydraulic Cutting → Output Table → (Optional Stacker)
Finished Corrugated Sheet Gallery
75mm wave pitch (distance between wave peaks) – common in Europe, Asia, Africa
100mm wave pitch – common in Australia, Latin America
18‑gauge / 20‑gauge profiles for heavier applications
Why Choose Our Corrugated Roll Forming Machine?
Simple and Reliable Design
A streamlined forming system with fewer moving components makes the machine easy to maintain and reliable for continuous production, helping reduce maintenance requirements and downtime.
Precision Forming Rollers
The forming rollers are manufactured from 45# forged steel with hard chrome plating and CNC-machined for accurate profiling. The precision roller design helps maintain consistent panel shape and dimensions throughout the coil length.
User-Friendly PLC Control
The machine features a PLC touchscreen control system for easy operation and production management. An optional manual counter is also available to meet different production requirements.
Clean and Precise Hydraulic Cutting
The hydraulic cutting system uses heavy-duty cutting blades to produce clean, accurate cuts with minimal burrs. Properly cut panels can be stacked neatly and handled easily.
Global Voltage Compatibility
The electrical system can be customized to meet local power requirements, including 220V / 380V / 415V and 50Hz / 60Hz configurations.
Compact and Space-Saving Design
The compact machine layout requires less workshop space, with machine lengths available from approximately 5 m, depending on the machine configuration. Optional casters can be provided for easier repositioning.
Cost-Effective Production
The streamlined machine design helps reduce initial equipment investment, maintenance requirements, and operating costs, making it suitable for both new and established metal roofing production lines.
Direct Factory Support
As a direct roll forming machine manufacturer, we provide readily available spare parts, professional technical assistance, and lifetime technical support to help maintain reliable machine operation.
FAQ
What wave pitches can you make?
Standard: 75mm and 100mm. We can also make 60mm, 80mm, 125mm – just send your drawing or sample.
Can the machine produce different widths?
Yes – we design rollers based on your required effective coverage (e.g., 6 waves, 8 waves, 12 waves).
What thickness of steel can it handle?
0.2mm to 0.8mm standard. Up to 1.0mm available for heavy‑duty version.
Do I need skilled labor to operate?
No. The machine is very simple. One person can learn in 1–2 hours. PLC version makes it even easier.