Wall panel roll forming machine
Made high‑quality metal wall cladding
- CE / ISO9001
- High‑speed continuous production
- PLC + HMI intelligent control
- 15+ years experience
Tel:0086 15194755533
Email:dtrollformingmachine@gmail.com
Product Overview
The Wall Panel Roll Forming Machine is a high-efficiency cold roll forming system specifically designed to produce metal wall cladding panels for commercial, industrial, and residential buildings. It converts galvanized steel, pre-painted steel (PPGI), or aluminum coils into precisely profiled wall panels with consistent shape and clean cut edges.
This machine integrates decoiling, roll forming, optional punching, and hydraulic cutting into one continuous automatic line. It supports a wide range of wall panel profiles – from simple corrugated and trapezoidal to more decorative ribbed designs – allowing you to meet diverse architectural requirements.
Built with heavy-duty components and PLC control, the wall panel roll former delivers high output, low waste, and years of reliable service. It is fully export-ready with customizable voltage, CE certification, and anti-rust wooden case packing.
Major Technical Specifications
| pecification | Standard Range |
|---|---|
| Raw Material | Galvanized steel (GI), Pre-painted steel (PPGI), Aluminum |
| Material Thickness | 0.3 – 0.8 mm (customizable up to 1.2 mm) |
| Coil Width (Feeding Width) | 600 – 1250 mm (depending on profile) |
| Effective Cover Width | 500 – 1100 mm (varies by profile) |
| Profile Types | Trapezoidal, corrugated, ribbed, box rib, concealed fastener, etc. |
| Forming Stations | 12 – 22 stations |
| Roller Material | GCr15 bearing steel, chrome plated, HRC58-62° |
| Main Shaft Material & Diameter | 45# quenched & tempered steel / 40Cr; φ70 – φ90 mm |
| Main Motor Power | 5.5 – 15 kW |
| Forming Speed | *10 – 20 m/min* (standard); high-speed up to 30 m/min |
| Cutting System | Hydraulic post-cutting (stop-cut) |
| Cutting Blade Material | Cr12Mov, quenched HRC58-62° |
| Length Tolerance | ±1.0 mm (±0.5 mm with high-precision encoder) |
| Control System | PLC (Mitsubishi / Panasonic / Siemens / Delta) + HMI touch screen |
| Voltage / Frequency | 380V/50Hz / 3P (customizable to 220V–480V, 50/60Hz) |
| Optional Functions | Hydraulic decoiler, in-line punching, notching, embossing, automatic stacking, remote diagnostic module |
Key Features & Benefits
1. High-Speed Continuous Production
The fully automatic line runs at speeds of 10–20 m/min (up to 30 m/min on high-speed models), producing hundreds of square meters of finished wall panels per shift. One operator can manage the entire process.
2. Precision Roll Forming for Consistent Profiles
GCr15 chrome-plated rollers (HRC58-62°) and precision-machined shafts ensure each panel has the same exact profile – no waving, twisting, or dimension deviation. Length tolerance as tight as ±1.0 mm.
3. Hydraulic In-Line Punching (Optional)
Add servo-controlled hydraulic punching stations to create fastener holes, drainage slots, or decorative patterns before or after roll forming. Programmable hole spacing eliminates secondary drilling.
4. Heavy-Duty & Long-Lasting Construction
Welded H‑type steel frame – stress relieved for stability
45#/40Cr quenched main shafts – high torsion resistance
Hard chrome plated rollers – wear & corrosion resistant
5. PLC + HMI Intelligent Control
Store multiple panel length/quantity recipes
Real-time production monitoring & fault diagnosis
Multilingual interface available (English, Spanish, Arabic, French, etc.)
Optional remote diagnostic module (TeamViewer / VNC)
6. Fast Profile Changeover
Switch between different wall panel profiles by simply adjusting side guides or changing the roller cassette – typically under 30 minutes. Optional double-layer design allows two profiles on one machine.
Optional Upgrades & Automation Configurations
| Option | Description |
|---|---|
| Hydraulic Decoiler | 5–10 ton capacity, hydraulic expansion, automatic braking – safe & stable coil feeding |
| In-Line Punching Unit | Hydraulic punching before or after roll forming; programmable hole positions (round/slotted/custom) |
| Notching Unit | Create notches for panel interlocking or corner joints |
| Embossing Unit | Roll emboss logo or decorative patterns on the panel surface |
| Automatic Stacker | Collects and aligns finished panels onto a pallet – reduces manual labor |
| Gearbox Drive (Upgrade) | Replaces standard chain drive for smoother operation & lower maintenance on heavy-duty lines |
| Remote Diagnostic Module | Enables our engineers to troubleshoot via internet – faster response, less downtime |
| Custom Machine Painting & Logo | Machine painted in your corporate color; OEM branding available |
Fully Automatic Workflow
Steel Coil → Decoiler → Feeding & Leveling → (Optional Punching) → Roll Forming → (Optional Notching/Embossing) → Hydraulic Cutting → Run-out Table → (Optional Stacker) → Finished Panels
Applications – Where Wall Panels Are Used
Frequently Asked Questions (FAQ)
What wall panel profiles can this machine produce?
It can produce corrugated (sinusoidal), trapezoidal, box rib, concealed fastener (standing seam), and many decorative ribbed profiles. Send us your drawing or sample for confirmation.
What materials can be used?
Galvanized steel (GI), pre‑painted steel (PPGI), aluminum, and stainless steel (upon request).
What is the typical material thickness?
Standard range: 0.3–0.8 mm. Heavy‑duty options can process up to 1.2 mm.
What is the forming speed?
Standard speed: 10–20 m/min. High‑speed models can reach 25–30 m/min. Actual speed depends on material thickness, punching frequency, and cutting length.
How accurate is the cut length?
Length tolerance is ±1.0 mm with standard encoder + stop-cut. With high-resolution encoder and servo cut, we can achieve ±0.5 mm.